Issue 10, August 2004

Welcome to our regular email service. We trust you find this a useful service in keeping up to date with the Australian Resource Recovery and Recycling Industry issues and challenges.

In this issue:

ACOR’s Extended Producer Responsibility Principles

ACOR’s Views on Product Stewardship

EPR in Action – National Packaging Covenant

ACOR’s Recycling Guides hit the Mark

ACOR Members demonstrate product stewardship

ACOR Snapshot

Contact Us


ACOR’s Extended Producer Responsibility Principles

ACOR has developed a set of guiding principles for Extended Producer Responsibility programs, as ACOR members currently recover over 10 million tonnes of materials annually and will play a significant role in the delivery of this approach.

The development of ACOR’s EPR principles is in response to the NSW Extended Producer Responsibility (EPR) Priority Statement 2004.

The Priority Statement identifies sixteen wastes of concern suitable for management by EPR schemes, and our membership currently spans 11 of the 16 waste of concerns noted in the EPR Priority Statement. Five wastes will receive priority focus in 2004/05. These include: used computers, televisions, tyres, nickel cadmium batteries and plastic shopping bags. A further four products that have existing schemes in place will be monitored and evaluated for effectiveness. The products are agriculture/veterinary chemicals and their containers, mobile phone batteries and packaging. 

The industries producing these wastes, have been put on notice that they will need to take physical or financial responsibility for the environmental impact of their products throughout their life cycle and to reduce the amount and/or impact of their products in the waste stream.

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ACOR’s Guiding Principles for EPR programs include:-

• Must be National in coverage

• No one standard model or approach

• Definition of the liable parties

• Broad stakeholder engagement

• Total chain involvement in the process and the outcome

• A voluntary approach is the first preference

• Any program must be sustainable and viable

• Underpinned by legislation to stop "freeloaders"

• Must aim towards a market based solution

• The Producer Responsibility Organisations must be independent and administer their own funds

• Key Performance Indicators with measurable targets must be included

• Product design principles incorporated

Focused on the product not necessarily the producer – renamed Extended Product Responsibility

ACOR supports the introduction of EPR initiatives where a system is not already in place for the recovery of the specific materials and supports the need for mechanism, such as EPR where the producer is responsible to recover products which contain toxic and hazardous constituents which may present a threat to the safety of the community and which may place a burden on the end of life management of the product, example motor vehicles, whitegoods, tyres, electronic equipment and mobile phones.

In many cases these products require sophisticated technology to dissemble and recover component parts and significant re-engineering through research and development to redesign and substitute components currently used.

The recycling industry is located at the end of the supply chain for the recovery and recycling of used materials and has limited ability to influence design of material for which it is endeavouring to receive and process. This "cascade effect" saddles end of life management responsibilities and costs with the recycler. These costs erode the margin the recycler makes for every tonne of product recovered.  EPR has a chance to hold or reverse this cost and responsibility flow back to where it can be more effectively dealt with. It is an opportunity to externalise the cost and make them more transparent.

In summary, the guiding principles for any EPR program as determined by ACOR are that they must be national in approach, underpinned by legislation to prevent freeloaders, must be sustainable and viable with measurable targets and incorporate better design principles.

For more information: www.acor.org.au or tel: (02) 9907 0883.

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Product Stewardship

ACOR supports product stewardship where responsibility is shared between all elements of the supply chain including government, consumers, brand owners, producers and recyclers for more benign or homogenous products – products that do not present a major environmental impact and where a system has been shown to be effective. Used packaging materials are considered a homogeneous product stream and the National Packaging Covenant is already in place to ensure optimal recovery.

ACOR believes that EPR and product stewardship are two distinct approaches and members do not see product stewardship as a subset of EPR. However, both systems can operate in a voluntary and independent manner.

National approach required

ACOR does not support individual state based approaches for materials which clearly are distributed and consumed nationally. The negotiation of the National Packaging Covenant clearly demonstrated the need for national measures, given that state boundaries are irrelevant in the manufacturing distribution and reprocessing chain for any commodity.

EPR programs should be developed at a national level with conforming legislation introduced by the states and not the other way round to prevent the trans-boundary migration of impacts, as cross border trading may become a significant issue. It is a well known fact that a large number of beverage containers bearing a deposit of 5 cents sold in states other than South Australia are redeemed in South Australia.  This lifts the apparent local recovery rate and benefits a select number players who are importing or exporting material into a single state system.  Such rorting has the potential to occur in non-national systems.  Protocols and monitoring mechanisms must be put in place to prevent and discourage such activities.

As recycling and reprocessing facilities become more sophisticated with greater reliance on technology, greater investment will be required.  It is not practical, feasible or possible to replicate facilities in each state and indeed facilities own and operated by members require national feedstock given the economies of scale required to operate efficiently and return a profit.

Funding Options

Whatever system is adopted transparency and any fee charge is paramount to prevent mark ups along the supply chain. Independent bodies must administer the charges to avoid revenue being diverted.

Selection of Targeted Materials

ACOR members question the rationale of office paper and cigarette butts being priority wastes of concern given the assessment criteria and nature and complexity of other products identified and listed.

Mattresses, for example, are currently disposed of at a rate of 1,250,000 per annum, with an average queen size bed uncompacted taking up .75 cubic metres landfill air space, weighs 28 kilograms and in total consumes 937,500m3 of landfill space per annum.  In the US, 33,000,000 mattresses are produced annually and 20,000,000 discarded. Mattresses are a major problem waste not due to their toxicity, but due to the nature of the manufacture and the ability or lack of to dissemble. A small recovery facility in Victoria is grappling with the issues of mattress recovery, which comprises foam, fibre and metal.

Market development

Market development in any EPR program cannot be understated. Documents reviewed by ACOR are very much of a "push" approach with no "pull". We would recommend that mandatory targets be set for state and local government to increase the purchase of recycled content given the enormous buying power of government.

Benefits of recycling

Products made from secondary materials consume up to 95% less energy than materials made from virgin materials and significant benefits also occur in the reduction in water usage and air pollution. Precious landfill space is conserved, virgin resource conserved and jobs created. However, none of these "benefits" are being factored into purchase prices for products using virgin materials in the interest of giving secondary materials any sort of advantage or to level the playing field.

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EPR in action – The National Packaging Covenant

At the April meeting in Adelaide of the Australian and New Zealand Environment and Heritage Ministers’ meeting, the Ministers agreed to an interim extension of the Covenant and the Used Packaging Materials National Environmental Protection Measure (NEPM) to July, 2005.

The Ministers recognised the contribution that the Covenant has made in reducing waste at all stages of the packaging supply chain from raw material supply through to retailing and disposal post consumption.

During 2003 and 2004 the environmental movement, local government and industry have undertaken a number of independent reviews of the Covenant. These independent studies have identified the strengths and weaknesses of the current structure.  The interim extension till 2005 will allow consultation with stakeholders to find the best way to continue this unique co-operation between government, industry and the community.

ACOR supports the National Packaging Covenant. However ACOR also acknowledges that a number of enhancements and changes are necessary given the likely challenges that lie ahead for the packaging industry. Based on the lessons learnt over the past five years, as well as the experience in Europe and the USA the following comments are ACOR's contribution to this important issue. ACOR’s position on the National Packaging Covenant is:

Maintenance of Existing Principles

  • Focus on the entire supply chain should continue to be a fundamental expectation. Product stewardship cannot be narrowed to any one chain member, rather the role of the raw material supplier, packaging manufacturer, brand owner, retailer and consumer all need to be recognised.  The involvement and support of local and state government agencies must continue.

Maintain Voluntary Undertaking

  • It is important that supply chain members, including consumers and local government are not forced to participate but rather elect to meet their obligations as a member of the supply chain. As with any voluntary process, ACOR acknowledges the need for a continuation of punitive of measures for non-conforming industry participates.

  • The NEPM must continue and evolve to be more enforceable.

  • ACOR supports a system that provides for punitive of measures for non participants, provided it is applied in a fair and equal manner with well understood triggers and consequences.

Maintain Continued Funding

The commitment to the transitional funding by participants and the use of these funds for programs, research and initiatives. The continued funding is considered critical to moving forward and sharing the funding across the whole supply chain, rather than just one link, to provide a fair mechanism for fund raising. Full transparency of the funds collected and spent is necessary.

Enhancements

In developing MK II, ACOR would like to see the following enhancements considered:-

Increase power of NEPM

The use of the NEPM for supply chain members that are not meeting their obligations can not be avoided.  The voluntary nature of the NEPM requires a firm, fair and appropriate action can be enforced on non complying companies. The ability and authority to capture (free riders) can not be understated. ACOR believes that the following areas should be future targets:-

  • Importers of packaged goods

  • Non signatories

  • Non participating signatories

  • Signatories not meeting their action plans and commitments

Promotion by the NPC Council

There are two elements of promotion identified by ACOR members which we
believe should be included under a MK II.

1. A targeted program to extend the reach of the NPC to ensure that all potential signatories and local governments are party to the scheme. This will require both promotion of the NPC in general as well as a targeted and methodical process of covering the relevant supply chain members.

2. To promote the benefits of the packaging industry from a PR perspective to all key stakeholders, thus providing credit for initiatives under the covenant, exposure for best practice and general support for the packaging industry.

Introduction of KPI and measures

While the current NPC looks to signatories to develop KPIs and measures to report against, measures need to extend beyond recycling rates and downgaging concepts. The introduction of a standard set of criteria and a pro-forma of measures could be used to verify performance against the objectives under the Action plans. This would enable industry and interested stakeholders to more easily recognise the advancements and the benefits of the program.

Broaden the Focus to Industrial Segments

The initial focus on consumers is served to establish a foundation for the NPC in the first five years, however moving forward, it is recognised that a large volume of packaging is sold into industrial sectors and the focus should now be extended to include these industry sectors and consumers.

The NPC Council

The role of the council needs to be increased to include the collection of data, communication of the achievements on a regular basis, to revive and enhance level of reporting to the community and increase accessibility and transparency in action plans recognising that some commercial in confidence issues should be kept to a minimum, it must be adequately funded, a central repository for all funded research - reports and data with hot links to state JRG sites were available. Consideration should be given to broadening participation to include consumer groups.

State JRG Committee Representation

Currently there is no consistency between state JRG committees as to who is selected to represent industry and provide a voice, for example in NSW and VIC committee's industry representation is from recognised industry groups and associations, whereas in other states, QLD, SA, and WA individuals are appointed.  Our concern is where personal or company appointments are made, the delegates may present a narrow view to the committee rather than an industry perspective.

Project Funding

Current there is a range of methods used to disseminate funds collected, for example in VIC, funds are distributed to all councils whereas NSW funds research and development to improve recovery and determine best practice. QLD funds trial projects and SA provides subsidies only to those councils who are signatories.

We believe that the funding should be provided beyond kerbside and public place recycling to other market segments and stakeholders who have a justifiable and reasonable case.

Summary

In summary the current philosophies of the National Packaging Covenant should be continued with a clear commitment to resist the urge for fundamental and drastic change. The Covenant should provide a forum for sharing of ideas, problem solving and developing best practice and should provide funds for research, development and implementation of new initiatives.

NPC Consultation Proposal

ACOR was pleased to see many of the issues and concerns noted in our submission were taken up in the 29 proposals detailed in the National Packaging Covenant Council Consultation Proposal to strengthen the covenant. ACOR supports 28 of the proposals.

ACOR Opposes including Newsprint

ACOR disagrees with paper being included for the following specific reasons:

  • Newsprint and magazines are not packaging products.
  • The Publishers National Environment Bureau (PNEB) are committed to an industry plan and are mid-term of the third 5-Year Plan.
  • As part of the Industry Plan the PNEB offer $1,000,000 per annum of free advertising to the Commonwealth and State Governments to promote newspaper and magazine recycling.
  • Australia has achieved a 73.5% recovery rate for newsprint and magazines in 2003, the highest performance of any country in the world
  • The PNEB funded projects up to $6,000,000 on recycling and educational programs, a substantial amount of which went to Local Government to encourage and support the growth of kerbside recycling.

The newsprint industry have demonstrated responsible product stewardship over the last 15 years and should not be included with the packaging chain and the NPC Mark II.

NPC Council

ACOR seeks a review of the NPC Council composition and believes that the resource recovery sector MUST be represented given it is our member’s who play a critical role in receiving and processing collected materials from both domestic, public places, events and the commercial and industrial sector.

We understand that currently the Council comprises 12 representatives. Six from Government representing Commonwealth, State and Local government and six industry representatives from the following organizations: Food and Grocery Council, Australian Industry Group, Beverage Industry Environment Council, Plastics and Chemical Industry Association, Packaging Council of Australia Retail Traders Association. We understand that Government has the same number of seats.

We question the composition of the Council and the validity of some organizations being present on the Council. We are mindful of the need for a workable Board and therefore feel that the composition rather than the number of players should be reviewed.

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ACOR’S Recycling Guides hit the mark

In 2003 ACOR hosted half day seminars in six capital cities to launch The Recycling Materials Manual comprising kerbside specifications for post consumer materials. Over 300 local government staff, contractors and interested stakeholders attended the events. National recycling managers from each of the kerbside collected materials detailed the issues and challenges of recycling each material as background to the need for national specifications. 

The CD also contains Recycling Guides for Manufacturers Marketing in Consumer Packaging. These products are  destined to be recycled, but the selection of glues, labels  and closures can assist or hinder the recyclability of a container.

The project was funded through the Transitional funding arrangement of the National Packaging Covenant.

A  CD ROM  featuring the recycling specifications and Guides from manufacturers has been forwarded to every council in Australia. Copies of the seminar presentations and specifications are available online at www.acor.org.au or by contacting the office 02 9907 0883. ACOR’s specifications are password protected so  we can advise you of any changes when they occur.

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Acor Members demonstrate Product Stewardship

MRI (AUST) PTY LTD

MRI Australia offers End-of-Life and End-of-Use solutions for computer and telecommunications equipment through environmentally innovative refurbishment, remarketing and recycling - a total service company.

The company has been at the forefront of computer and mobile phone recycling in Australia. MRI has partnered the Mobile Phone Industry Recycling Program set up by the Australian Mobile Telephone Association (AMTA) in 1999 and the computer take back scheme initiated by Compaq Australia. The company also piloted a trial take back scheme for televisions with Eco-Recycle Victoria in 2001.

As a member of AEEMA, MRI is involved in developing voluntary product stewardship schemes for a range of electronic equipment.

MRI aims to extend product life through product or component reuse and has the processing technologies to disassemble complex equipment and ensure individual material types are recovered and recycled wherever viable. MRI's network into the secondary materials market is well established to help ensure maximum added value and minimum landfilling.

The company re-uses or recycles computers, mobile telephones, printers, scanners, cathode ray tubes, consumer electronics and a range of rechargeable  batteries.

MRI is one of the few operators in Australia licensed to remove PCB contained material from contaminated product.

MRI has facilities in both Victoria and NSW and is ISO 9001 accredited and seeking accreditation for ISO 14000

MRI facilities are licensed and approved by the EPA in both Victoria and NSW to comply with strict limitations on discharges. The company complies with the Hazardous Waste (Regulation of Exports and Imports) Act 1989.

FISHER & PAYKEL

Fisher & Paykel is an international appliance company using innovation to develop unique, stylish and practical appliances for consumers around the world. Appliances are manufactured in New Zealand and Australia.

The company commenced business in New Zealand in 1934 as an importer of refrigerators and washing machines, and began manufacturing appliances under licence in 1938 for several major international appliance companies. Driven by a desire to export they moved to manufacturing products utilising their own in-house technology in the mid 1960’s. The founders realised that as a small operation, they needed to innovate to survive and grow.

Today that innovation is reflected in appliances like the Smart Drive washing machines, Active Smart refrigerators and DishDrawer dishwashers. The strategy to grow through commitment to research and development and a culture that encourages all staff to innovate continues to this day.

Innovation and product stewardship are natural partners. Product stewardship has also been part of the Fisher & Paykel culture for many years and originally did not have the name product stewardship. An F&P staff member was part of the official New Zealand delegation to the Montreal protocol and continues to provide data and technical assistance to some UN committees on refrigerant gases and their global warming potential.

In 1993 F&P initiated a product recovery facility in Auckland for the return of appliances. This facility has been expanded so that it now handles products from the North Island of New Zealand.
The Smart Drive washing machine was the first electronic top load washing machine on the Australian market. This introduced considerable energy and water savings. Subsequent innovation has introduced load sensing which maximises both water and energy savings. This washing machine was the first top load washer in Australia to achieve an AAAA water rating and is still the most energy efficient vertical axis top load washer in the Australian market.

In 1994 F&P eliminated CFC foam insulation and CFC refrigerant from their complete refrigerator range. This they did without resorting to the use of HCFCs. Both changes give a significant environmental benefit as they reduce the global warming potential of the refrigerator. The innovation of Active Smart electronic controls for the F&P refrigerators, including an adaptive defrost system, reduced energy consumption by up to 40%.

Product stewardship does not end with product design and at F&P they also focus on their production facilities. The Brisbane facility uses Green energy and is designed to have minimal environmental impact on the bushland site. They strive to eliminate toxic substances in production and recycle and re-use wherever possible. Plastic waste in the manufacturing facility is collected, re-ground and re-used. They recycle cardboard, metal and also damaged wooden pallets. The water used to test the washing machines is treated and re-used to keep the total water used to the absolute minimum.

The commitment of F&P to water and energy conservation has been recognised by winning the 2001 Galaxy Star award. The commitment of F&P to product stewardship has been recognised by winning the 2002 AEEMA product stewardship award.

Electrical Waste - Televisions

The television industry has made a clear commitment to government to accept shared responsibility for managing used televisions. The TV industry intends to set up an independent third party organisation, known as the Producer Responsibility Organisation by the end of 2004 to recycle up to 15,000 tonnes of used televisions going to landfill each year. In turn industry requires the government to develop safety net legislation to catch any manufacturer or importer not participating in the program.

Computer Industry

A draft Product Stewardship Plan has been prepared by the computer industry as currently one million computers are sent to landfill annually.

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ACOR SNAPSHOT

The Australian Council of Recyclers (ACOR) is Australia’s leading industry Association representing the major companies involved in recovering secondary resources. ACOR’s mission is to maximize resource recovery and achieve the highest resource order of Australia’s secondary materials.

Efficient and effective collection and recovery of resources is a high priority for ACOR members who collectively reprocess in excess of 10.2 million tonnes of secondary resources, otherwise destined for landfill annually and directly employ over 5,000 staff.

Current ACOR membership spans the following sectors:- aluminium, batteries, cardboard, computers, construction and demolition material, electronics, ferrous and non-ferrous metals, glass, mobile telephones,  mobile garbage bins, paper, newsprint, plastics – HDPE, LDPE, LLDPE, PET, PVC, tyres, whitegoods and energy recovery.

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To find our more about members click on the members logo which will take you directly to their website.

ACOR Packaging & Paper related members

ACOR Non Packaging members

ACOR Non Packaging Members

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